Cylinder Head Replacement of CRDI Engine

Unscrew that detail on the intake manifold on the left, where he was wearing a thick coolant hose, it screwed with two screws. Beneath it is the thermostat, it also pull out. When air or oil hoses of the vacuum pump (it aligned with the generator) will interfere, they can also be removed.

Take off the coolant hose that fits to the bottom left side of the intake manifold.

Take off the throttle. It is located right on the intake manifold. For the collector, it is fastened with two nuts and two screws, unscrew them. Just to it (to the vacuum membrane that controls the opening flap) from the bottom is the manager of the vacuum hose, disconnect it simply pulling, twisting can, if so contrived crawl. Manifold, air supply lasts only a collar. His weaken and remove the pipe.

Turn off and a small screw, which presses the oil dipstick to the collector.

Disconnect the air supply duct. Unscrew the small screw that holds the metal air tube by loosening the clamp and remove the air tube. Now, a metal tube can be pushed aside.

Remove the coolant tube for stove (circled in red) and the vacuum pipe to the EGR valve or EGR (circled in green). Turn off the cylinder head bolts dodecahedral head to "15."

Yet I twist off the intake manifold by unscrewing the cylinder head bolts.

Collector unscrewed-you can remove the "head", together with the exhaust manifold.

To get her out to be lifted back, which the collector, and then pull ... in general, this process is difficult for me to explain clearly. You need to try different options and it will be released.

The cylinder head was removed successfully. You can start the process of repair, removal of valves or remove the exhaust manifold and the turbine. Well, or do anything with the engine block. It depends on what you need and why you are good. Before starting work on removing desirable to pre-order new screws and cylinder head gasket, because they can not be used again.

Cars, which used the same engine (1.5 CRDI D3EA, 3 cylinder) and the same cylinder head:

1. HYUNDAI Accent
2. HYUNDAI Getz
3. HYUNDAI Matrix

Cars, which used the same engine (2.0 CRDI D4EA, 4 cylinders)

1. HYUNDAI SANTA FE
2. HYUNDAI TRAJET
3. HYUNDAI TUCSON
4. KIA CERATO
5. KIA SPORTAGE
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